MATERIAL AND SURFACE ANALYTICS
Topics like the adhesion of paint on metal surfaces belong to the scope of material and surface analytics.
The area of material and surface analytics is divided as followed in our lab:
We perform the following analytical methods in our lab:
- Flow out time of paint and varnish ASTM D1200; DIN EN ISO 2431 (formerly DIN 53211)
- Radiation resistance ASTM D3424; ASTM D5071; ASTM D6695; ASTM G151; ASTM G155; DIN EN ISO 11431; DIN EN ISO 11979-5; DIN EN ISO 7491; DIN EN ISO 4049; DIN EN ISO 4892-2
- Pencil hardness ASTM D3363; DIN EN ISO 15184
- Burning behavior DIN 75200; FMVSS 302
- Chemical resistance ISO 2812-1; ISO 2812-4
- Density of plastics ASTM D792; DIN EN ISO 1183-1
- Elongation DIN EN ISO 1519
- Color (instrumental) ASTM D2244
- Color (visual) ISO 10526; ASTM D1729
- Cross cut adhesion DIN EN ISO 2409 und ASTM D3359 Method B
- Gloss measurement DIN 67530
- Residue of ignition DIN EN ISO 1172
- Condensed water test DIN EN ISO 6270-2 (formerly DIN 50017)
- Condensed water test with SO2 (Kesternichtest) enriched atmosphere DIN 50018; DIN EN ISO 6988; ISO 3231
- Impact (direct and indirect) ASTM D2794
- Orangen Peel Ford Standards
- Salt spray test DIN EN ISO 9227 (formerly DIN 50021) GMW 14458; ASTM B117
- Dry film thickness DIN 2360
- Dry film thickness ISO 2808 Method 6B
- Shore hardness DIN 53505; DIN EN ISO 868; ASTM D2000; ASTM D2240
- Multi grit tester ASTM D3170; SAE J400
- Cupping test DIN EN ISO 1520
- Cylic corroison SAE J2334; DIN EN ISO 11997-1; DIN EN ISO 6270-2, VW P1210 und VDA 621415 and VDA 621415
- Technical Cleanliness VDA 19-Part 2 and ISO 16232
Flow out time of paint and varnish
ASTM D1200; DIN EN ISO 2431 (formerly DIN 53211)
The liquid is placed in a special cup with a defined hole in the bottom. The viscosity is determined by measuring the time the liquid needs to run out. This method is suitable e.g. for the quality control of paint batches.
ASTM D3424; ASTM D5071; ASTM D6695; ASTM G151; ASTM G155; DIN EN ISO 11431; DIN EN ISO 11979-5; DIN EN ISO 7491; DIN EN ISO 4049; DIN EN ISO 4892-2
Materials like plastics, print media and paints can be sensitive to solar radiation. For this purpose specimens can be tested in a light chamber. In this chamber the intensity of radiation can be regulated. Additional it is possible to simulate rain. All parameters are continuously monitored and stored. General questions to be answered with this test are: Gets the material brittle? Does the hue change?
ASTM D3363; DIN EN ISO 15184
The surface of painted parts is scratched with a pencil in a defined angle and contact pressure. After scratching the pencil is exchanged against a pencil with a harder pencil lead until the surface is damaged. This test can be used e.g. to check the quality of different batches of painted parts.
This method is suitablefor testing the burning behavior of automobile interior materials. A specimen is placed horizontal in a special chamber and lighted on one edge for 15 seconds with a Bunsen burner. Afterwards the Bunsen burner is turned off and the burning behavior of the test specimen is monitored.
ISO 2812-1; ISO 2812-4
To check the influence of chemicals like oil or fertilizer to painted or coated parts, the specimens are placed in the test solution or the solution is spotted on their surface. After a distinct period of incubation the specimens are checked for changes in gloss, adhesion of the coating or color changes.
Density of plastics
ASTM D792; DIN EN ISO 1183-1
The density of all plastics excluded foamed once can be determined according to the standard. The specimen is weighed at air and submerged in water or oil. The density is calculated from the results. This method e.g. is useful to check the behavior of plastics and rubber against chemicals like oils.
DIN EN ISO 1519
A painted test panel is bended over a standardized cone. The force affecting the paint is the biggest on the tip of the cone. This method is used to check the durability and adhesion of the paint on the substrate.
According to „ color (visual) “ the color is measured with a color measuring instrument. By using this device it is possible to determine exactly the color discrepancies between two samples.
ISO 10526; ASTM D1729
Colors appear different in different light sources e.g. two red painted plates can look the same in artificial light but appear different in daylight. This effect is called metamerism. It depends on the emitted light of the light source and the reflected light of the paint. The test is performed by lab personnel with emmetropia. Different light sources are used (e.g. daylight D65, F2 (CWF) and F11 (TI84).
Cross cut adhesion
DIN EN ISO 2409 and ASTM D3359 Method B
The adhesion of paints to substrates, primings or other paint layers can be checked by using a multi-cut tool. This tool contains six parallel razor blades. For testing two cuts are placed on each other (90° shifted). The resulting squares are examined for spallings and other errors.
The method is based on the reflection of light according to specific angles. The reflection of a polished black glass plate is used as standard and determine as 100 GU (gloss units). For measuring the gloss of painted surfaces we are using a “TriGloss” device which is capable of measuring 20° (high gloss), 60° (medium gloss) and 85° (low gloss).
Residue of ignition
DIN EN ISO 1172
Mineral fibers and talcum are non-burning materials. To determine their content in plastics, samples are burned at 625°C. The difference between the non-burnable residue and the initial weight shows the percentage of filler.
Condensed water test
DIN EN ISO6270-2 (formerly DIN 50017)
Equal to the salt spray test this method is used to find damages or weaknesses of coatings. The specimens can be tested with constant (KK) or alternating climate (KTW). In general the specimen is placed in a test chamber at 40°C and 100% humidity. For KTW experiments the temperature is alternated.
Condensed water test with SO2 (Kesternichtest) enr
DIN 50018; DIN EN ISO 6988; ISO 3231
To check the integrity of galvanic surfaces and coatings in the presence of aggressive gas specimens are placed in a condensed water chamber. A defined amount of sulfur dioxide is added to the chamber. Afterwards the samples are treated according to the corresponding standard. Finally the specimens are checked for defects.
Impact (direkt and indirect) resistance
A defined mass is dropped from a defined height on a painted plate. By increasing the height the force impacting the plate gets bigger. As mentioned above (Elongation method) this method is used to check the durability and adhesion of the paint on the substrate.
Orange peel is an irregularity in the top surface coating that causes distortions in the manner in which a surface reflects the light. By using authorized Ford standards we can perform a categorization of test specimens or production parts.
Salt spray test
DIN EN ISO 9227 (formerly DIN 50021); ASTM B117; GMW 14458
To check the integrity of galvanic surfaces and the properties of coatings on substrates the specimens are placed in a saltwater mist chamber. This method allows finding weak points in short time. It is not an accelerated weathering so there is no possibility to compare the test time with a normal life span.
Dry film thickness
There are two possibilities to measure the thickness of non-conductive coatings non-destructive.
Magnetic substrates: Inductive method
This method uses two magnetic coils which change their magnetic field in the presence of magnetic substrates. The change depends on the distance of the magnetic coil to the substrate and therefore on the DFT.
Non-magnetic substrates: Eddy current method
In the proximity of a non-magnetic substrate and a magnetic coil alternating currents are produced and affect the magnetic field of the coil. This influence depends on the distance between the substrate and the measuring probe and therefore on the DFT.
Dry film thickness
ISO 2808 Method 6B
To determine the film thickness of coatings on none metallic substrates, we use a special cutter with a defined cutting angle. For this purpose the specimen is marked with felt-tip pen in a contrasting color in the measurement area. After cutting the film thickness is calculated from the projected half-width of the cut and the known angle of the blade.
Shore-A and Shore-D hardness
ASTM D2240; ASTM D2000; DIN EN ISO 868; DIN 53505 (-A/-D)
The hardness test is used to measure the deformability of rubber (Shore-A) and plastics (Shore-D). The harder the test specimen the higher the value for Shore-A or Shore-D. To measure the hardness a metal rod with a spherical tip is pressed into the specimen. This method is a fast procedure to check or to monitor production batches.
Multi grit tester
ASTM D3170; SAE J400
For testing the behavior of painted or coated surfaces towards rock chip, specimens are placed in a testing chamber. The angle, pressure and rocks are chosen according to the ASTM standard. Afterwards the rock chip pattern is interpreted.
DIN EN ISO 1520
Unlike the impact method in this case a half-spherical ball is pressed with constant force against a painted plate. The test is terminated when the occurring bulge is showing flaws. This test is used like the impact and elongation method to check the durability and adhesion of the paint on the substrate.
SAE J2334; DIN EN ISO 11997-1; DIN EN ISO 6270-2, VW P1210 und VDA 621415
The cyclic corrosion is a kind of combination of the salt spray and condensed water test. The test starts with a condensed water test followed by a short salt spray test (the salt concentration and composition of the saline solution differs from the classical salt spray solution). Then the specimens are dried at 60°C and 50% relative humidity. Afterwards a new cycle starts. Finally the specimens are examined.
VDA 19 Part 2; ISO 16232; Illig value (Illig number)
For the determination of technical cleanliness metallic and non-metallic particles which are transported by the air like fibres, sand, corundum and so on are analyzed. For this reason special particle traps are used. These traps have a sticky surface which binds the dirt. After exposure for a determined amount of time the traps are evaluated by microscope. For the evaluation according to Illig (Illig number) the amount of counted particles is extrapolated to 1000cm2 and standardized to 1h of exposure time. The particle size distribution is multiplied with a factor for each particle size class and the final particle numbers are summarized.
The standard VDA 19 part 1 consists of a CCC-code (Component Cleanliness Code). The class and the amount of particles are presented in the CCC-code after determination.